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November 14, 2025

How to Store and Handle Hydraulic Jacks to Extend Their Lifespan

How to Store and Handle a Hydraulic Jack to Extend Its Lifespan
Hydraulic jacks are indispensable tools in industrial maintenance, automotive repair, and construction. Their power and precision make them a must-have for lifting heavy loads. However, the selection of the right hydraulic jack is crucial, as choosing the appropriate model based on specifications and application ensures optimal performance and safety. But like any mechanical equipment, their performance depends heavily on how they’re handled and stored. Improper storage or rough handling can lead to air pockets, fluid leaks, or system failure all of which can reduce the jack’s lifespan and jeopardise safety. Additionally, the design of a hydraulic jack plays a significant role in its overall quality and performance, making it important to consider engineering and build quality during the selection process. This guide outlines the best practices for maintaining your hydraulic jack to ensure long-term reliability.

Why Proper Storage and Handling Matters

Hydraulic jacks are engineered for durability, but they’re not immune to wear and tear especially when exposed to harsh environments or misused. Understanding why handling and storage are essential helps reinforce preventative habits.
  • Avoids premature wear and tear: Poor storage conditions can lead to corrosion, internal contamination, or seal degradation, especially in humid or dusty areas. Protecting the jack from these factors prolongs its service life.
  • Prevents performance issues: Air entering the hydraulic system or low fluid levels often result from improper handling. These issues can make the jack lift unevenly or not at all.
  • Improves workplace safety: A well-maintained jack is far less likely to malfunction during operation. Reducing risks helps prevent injuries and costly equipment damage. Following industry standard guidelines, such as the ANSI/ASME B30 standard, ensures safe operation and proper handling of hydraulic jacks.
  • Reduces downtime: Regular checks and correct handling prevent unexpected breakdowns. This ensures your operations continue without interruption.
  • Maximises return on investment: Hydraulic jacks aren’t cheap, extending their life through careful handling ensures you get the most out of your purchase.

Best Safety Practices for Daily Handling

Hydraulic jacks lifting heavy materials at a construction site
Routine handling forms the foundation of your hydraulic jack’s longevity. Whether you use it daily or occasionally, how you manage it during and after each use matters.

  • Prime the pump regularly: Especially after transport or storage, air can enter the pump system. Turning the handle counterclockwise and pumping it 10–15 times can help remove trapped air and restore proper function.
  • Lift within rated capacity: Always adhere to the weight limit specified for your jack. Overloading it even once can damage the internal pump system and compromise safety.
  • Lower fully after use: Never leave a jack under load or partially extended for extended periods. This strains the hydraulic seals and may cause fluid leaks over time.
  • Use clean, flat surfaces: Uneven or dirty surfaces cause instability and additional wear. Ensure the base is solid and clean before lifting.
  • Inspect for damage before each use: Look out for oil leaks, bent handles, or deformed components. Addressing small issues early prevents major failures later.
  • In addition to these practices, perform periodic quality checks and follow supplementary safety steps to further ensure jack reliability.

Ideal Storage Conditions for Hydraulic Jacks

Storing your hydraulic jack correctly between jobs is just as important as how you handle it during use. Long-term exposure to poor environments can degrade performance.

  • Store indoors in a dry, cool area: Humidity and moisture cause rust and degrade seals. Avoid outdoor sheds or damp basements and opt for a temperature-controlled workspace.
  • Keep it fully lowered: This relieves pressure from the hydraulic components and reduces the chance of fluid loss or trapped air.
  • Cover when not in use: A dust cover or protective case keeps dirt and debris from accumulating. This helps protect moving parts and fluid seals.
  • Elevate slightly off the ground: Use a pallet or platform to keep the jack off potentially wet or oily floors. This reduces corrosion from the base plate up.
  • Keep away from chemicals: Avoid storing near solvents or corrosive materials. Chemical fumes and spills can damage rubber seals and paint coating.

Maintenance Tips to Keep Hydraulic Jacks in Top Condition

Regular maintenance goes hand in hand with safe handling and storage. These small tasks make a big difference in extending your jack’s life.

  • Check and refill hydraulic fluid: Use a compatible jack oil to top off the fluid if levels are low. Never use brake or power steering fluid, as they can damage seals.
  • Bleed the air from the system: If the jack isn’t lifting properly, air may be trapped in the system. Running through the priming process helps remove air bubbles and restore normal function.
  • Clean after each use: Wipe down the jack, especially the ram and pump area, to remove dirt and grease. Build-up can eventually enter the system and cause blockages.
  • Lubricate moving parts: Apply light oil to the handle pivot and wheels to keep movement smooth. Avoid over-greasing as excess oil can attract dirt.
  • Inspect and tighten bolts and nuts: Vibration during use or travel can loosen components. Routine tightening ensures stability and safety.
For optimal safety and performance, always follow maintenance recommendations from industry standards such as ANSI/ASME B30.

When and How to Prepare Jacks for Long-Term Storage

If your hydraulic jack will be idle for months, extra steps are needed to ensure it’s ready to go when you need it again.

  • Drain and replace fluid if needed: If the oil looks milky or dark, replace it before long-term storage. Contaminated fluid can degrade components over time.
  • Run a full cycle before storing: Extend and retract the jack fully to ensure all parts are lubricated and operating smoothly. This helps distribute oil evenly throughout the system.
  • Use protective plugs or caps: If your jack has removable fill or bleed plugs, seal them securely. This prevents air or moisture from entering the system during storage.
  • Store in a horizontal position: If possible, lay the jack flat on a padded surface. This prevents leakage and reduces stress on vertical seals.
  • Mark inspection dates and fluid levels: Label the storage date and fluid status. This makes it easier to assess the jack’s readiness when it’s brought back into use.

A hydraulic jack is a powerful tool but its longevity depends on the care you give it. Proper storage, daily handling, and routine maintenance all play crucial roles in preserving performance. Whether you’re using a 1.5-ton jack for light-duty repairs or a 3-ton unit for industrial loads, these best practices ensure you get reliable service every time.

Ensure your hydraulic jack lasts for years and not months. SLSPRO experts offer expert advice, specialised services, and premium hydraulic handling support for industrial and automotive clients. Contact SLS for expert guidance on matching the right hydraulic lifting tool to your load.

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